This chapter provides an overview of production orders (IDs) and production schedules, and discusses how to:
Create production IDs.
Generate production ID splits.
Create production schedules.
View production transaction history.
Reschedule production.
PeopleSoft Enterprise Manufacturing's flexible model enables you to define, maintain, and track production by discrete batches or by production schedules. Production IDs can be used when it's necessary to track information using discrete orders or batches. Production schedules can be used when you want to manage production by day or shift. Alternatively, you can simply backflush an item within a production area even though a schedule hasn't been previously established, and the system automatically creates the supporting production schedule for you.
You can also use production IDs to create rework orders to track material, machine, and labor costs associated with the rework production. Teardown orders use production IDs to track costs associated with tearing down an end item into its component parts.
When you defined the production areas for the manufacturing items, you indicated whether you wanted to track production at a detailed level using production IDs, or at a summary level using production schedules. Production IDs also enable you to report intermediate completions at various operations in an item's manufacturing process. In addition, production IDs enable you set up any operation on the item's routing as a subcontracted operation.
If you use production schedules, you can create multiple schedule quantities per shift. You enter quantities for each day of the week, and the system determines the start date when the production schedule is added. This enables you to sequence production throughout the day.
If you are using PeopleSoft Enterprise Supply Planning, you'll generate production ID and production schedule recommendations for regular production when you create the plan and schedule production. PeopleSoft Enterprise Supply Planning sends recommendations to PeopleSoft Enterprise Manufacturing in the form of messages.
You can accept and process recommendations (planning messages) to add new production or to apply changes to existing production. The planning messages that recommend changes to existing production include:
Schedule changes |
PeopleSoft Enterprise Supply Planning recommends a scheduling change when start and end times are changed, when production calendars change, or when work centers or resources are no longer available for the originally scheduled production times. |
Cancellation recommendations |
PeopleSoft Enterprise Supply Planning recommends cancellation when it finds that the specified production is no longer needed because the demand for an order or scheduled quantity no longer exists. |
Important! PeopleSoft Enterprise Supply Planning doesn't recommend creating rework or teardown production. Create rework and teardown production IDs manually using PeopleSoft Enterprise Manufacturing.
Before you create production IDs and production schedules, you need to determine the type of production. The following sections review production types and provide an overview of the production creation process—from generating planned production to scheduling production IDs and production schedules.
See Also
Completing Operations and Recording Scrap
When you manufacture items, you may need to perform additional work on a completed end item that has already been moved out of production and into stock. You might need to do this to correct a defect in the end item, convert the end item to a different end item, implement an engineering change, tear down an end item into its component parts, or for any purpose other than the normal build of an end item from its production bill of material (BOM).
PeopleSoft Enterprise Manufacturing provides three production types:
Production |
Use this type for regular manufacturing. The system uses the production BOM to determine the material that needs to be issued and consumed. The BOM is also used as the basis for valuation and for calculating cost variances. In addition, the system also uses the specified production routing for the end item to determine the operations that are necessary to manufacture the end item. |
Rework |
Use this type when you need to do additional or repair work on a completed end item. In this case, the system can use a rework BOM to issue and consume material when you have a standard rework process that requires additional components. Whether or not you have a rework BOM, the system automatically adds the end item being reworked to the component list when you release the rework production ID. The system automatically applies the kit issue method to the end item being reworked when the component list is created. You can add other components to the component list as needed to repair or rework the end item, and the system uses the issue method set at the production area and item level for each component. The issue method appears automatically from the Define Business Unit Item - Manufacturing page, and it can be overridden on the Production Area - Item Detail page. You cannot use multiple outputs with rework production; the output list only includes the reworked item as the end item. In addition, you can create a rework routing for standard rework processes with common operations. When a rework routing has been defined and then selected for the rework production ID, an operation list is automatically created. Because the use of an operation list is optional for rework production, you can also manually create and maintain an operation list as needed to repair or rework the end item. You can change the production type from Production to Rework, or from Rework to Production, if the status is Firmed. If it's in the Released status, you can change the production type as long as subcontracted purchase orders haven't been generated against the production ID. If you are changing the production type to Rework in the Released status, the system automatically adds the end item to be reworked to the component list with the kit issue method. Either select a rework BOM code or modify the component list by manually adding any additional items that you need for rework in addition to the end item. You can select a rework routing code. If you change the production type to Production, you are prompted to create a new component list. PeopleSoft Enterprise Manufacturing then builds a new component list and operation list automatically. Material consumed and labor- and machine-time expended for rework are highly visible on production reports and inquiries. Note. PeopleSoft Enterprise Manufacturing uses only production IDs for rework production. |
Teardown |
Use this type when you need to break down an end item into its component parts and return the components to inventory. The system doesn't use a BOM for teardown production, but it issues the completed end item as the component. You designate the component parts that result from tearing down the end item as teardown outputs on the output list. You can use either of these methods to create teardown production IDs:
If a production ID isn't selected, the output list is based on the components designated as teardown components on the item's production BOM. The operation list is always based on the teardown routing if one is defined and selected. You can change the production type from Production to Teardown, or from Teardown to Production, if the status is Firmed. If you are changing from Teardown to Rework in the Released status, you can either select a rework BOM code or rebuild the component list by adding items that you need in addition to the end item. You can also select a rework routing code. If you are changing from Teardown to Production, create a new component list. In this case, the item's regular BOM is used. Note. PeopleSoft Enterprise Manufacturing uses only production IDs for teardown production. |
Every production ID and production schedule has a status that indicates where the production ID or production schedule is in the production cycle. These statuses are used throughout PeopleSoft Enterprise Manufacturing.
Entered
The system recognizes a production ID's quantity, start date, and due date, but the order has no operation list or component list. In addition, the system creates a display-only output list for production with the status Entered. If production is for a single output item, an output list is generated with the end item listed as the primary item.
You can:
Change the production order's status from Entered to Firmed or Released using the Production ID Maintenance component, the Production ID Status Change page, or the Production Schedule Status Change page.
Record end item completions and scrap for Entered orders if you release production using the Record Completions/Scrap component.
Select an option at the business unit level to release production IDs automatically, to prompt you when releasing production IDs, or to not release production IDs automatically.
Firmed
A Firmed production ID or production schedule has a quantity, start date, and due date, but the BOM and routing are frozen and the component and operation lists exist. In addition, the output list also exists and can be changed. You cannot generate a picking plan for a Firmed order.
You can:
Change the production status from Firmed to Released using the either the Production ID Maintenance component, the Production Schedule Maintenance component, the Production ID Status Change page, or the Production Schedule Status Change pages.
Change the order from Firmed to Entered using the same pages.
Record end item completions and scrap for Firmed orders if you release production using the Record Completions/Scrap component.
Select an option at the business unit level to release production IDs automatically, to prompt you when releasing production IDs, or to not release production IDs automatically.
If you change the production start quantity or the production end quantity, the system recalculates the component requirements accordingly. If the production ID or production schedule contains multiple outputs such as primary items, co-products and by-products, the system also recalculates new output quantities.
In addition, if you're using operation yield, the system then readjusts starting or ending quantities for single output and multiple output production.
You can enter either a new start quantity or a new end quantity, but not both.
If a new routing code or revision is specified or the due date of production is changed, you can recreate the component and operation lists based on the new information associated with the production ID.
If a rework production ID is added and a rework BOM and routing have been defined, the routing is copied to create an operation list. Additionally, the item to be reworked is added automatically to the component list with the kit issue method. An output list is created with the rework item as the primary output.
If a teardown production ID is added, a component list is created with the teardown item as the component. The system assigns the kit issue method to the item to be torn down. If there are any additional components, the system issues them using the issue method set for each item on the production area and item level. If you have previously defined a teardown routing, it is copied to create an operation list. An output list is created based on either the component list of another production ID or the teardown components designated on the item's production BOM.
Released
In the Released status, the production has a component list, an operation list, and an output. All of these can be modified. Additionally, each operation's start date, due date, and time are determined. Once released, changing a production ID can result in the deletion of the existing component list and operation list. The lists are then re-added, based on the new information associated with the production ID.
If you change the production start quantity or production end quantity, the system recalculates the component requirements accordingly. If the production ID or production schedule contains multiple outputs (primary items, co-products and by-products), the system recalculates new output quantities.
For rework production IDs, the system creates a component list with the reworked end item as a component. The scheduled quantity is the same as the production ID quantity.
If you have created a rework BOM for the item, the system copies that to the component list as well. If additional material is needed to complete the rework, you can manually add the items to the component list. The system issues the additional components using the issue method set for each item at the production area and item level.
If you have created a rework routing, the system copies it to the operation list. If there is no rework routing, the system does not create an operation list for rework production, but you can manually create one. An output list is created with the rework item as the only output.
You can:
Generate a picking plan.
Record completions and scrap.
Modify the production start quantity or production end quantity.
Add or change by-products for production.
Change the status from Released to Firmed or Entered, except for a production ID with subcontracted operations if a purchase order has been generated against the production ID.
In Process
When you have recorded production transactions such as issuing or consuming components and recording completions, scrap, or actual hours, the system automatically changes the production status to In Process. You can only change the text, the scheduling method, the production quantity, and the production ID's start or due date and time, depending on the scheduling method.
You can modify the production start quantity or production end quantity for a production ID or production schedule in the In Process status after production has been started.
If you increase or decrease the production start or production end quantity, the system recalculates the component requirements accordingly.
If the production ID or production schedule contains multiple outputs (primary items, co-products and by-products), the system recalculates new output quantities.
If you decrease the production start or production end quantity, the system verifies that you aren't decreasing the order quantity to less than what has already been reported as completed or scrapped.
You receive warning messages if components have been over-issued or over-consumed based on the new order quantity.
In either case, the system adjusts the component scheduled quantities to reflect the new order quantity and marks the production ID as changed so that PeopleSoft Enterprise Supply Planning reschedules the operations during the next planning run.
You can also:
Generate production ID splits for production IDs with a status of In Process.
Change In Process orders back to Released or another prior status if any completion quantities (at an operation or to stock) have been completely reversed.
To do this, you must reverse all end item completions and scrap, return components to stock, and reverse all actual hour recordings to correct completions or actual hours errors that have been reported against a particular production ID.
You cannot modify operation yields once the order is in process.
Note. You cannot change the production quantity if the production ID has a subcontracted operation and you've generated a purchase order for the ID.
Pending Complete
The Pending Complete status indicates that the scheduled production start or production end quantity has been completed or production for the day and shift has been completed, and you have selected the Production Completed check box on the Complete Production page in the Record Completions/Scrap component.
Complete
To change production to the Complete status, the scheduled quantity must be finished and you must have run the Close Production process to close the production ID or production schedule to any material movement. After an order is in the Complete status, you cannot record any operation or end item completions or any additional component consumption or scrap.
Note. Production must be in the In Process or Pending Complete status before you can change it to Complete.
Closed for Labor
The system sets the Closed for Labor status when you run the Close Production process to close the production ID or production schedule to any additional actual labor or machine hour recording. You can change the production status Closed for Labor from In Process, Pending Complete, or Complete.
Closed for Accounting
When you run the Close Production process to accounting, the system sets the production status to Closed for Accounting, which closes the production ID to all transactions and records the variances associated with production.
Canceled
The Canceled status cancels existing production quantities associated with a production ID. You can cancel production if the production status is Entered, Firmed or Released. You cannot cancel a production ID with subcontracted operations if a purchase order has been generated against the production ID.
See Also
Setting Up Manufacturing Business Unit Options
Releasing Production and Changing Production Statuses
Completing Operations and Recording Scrap
When the status on the production ID or production schedule is changed, these actions occur:
Status |
Action |
Entered (new order) |
Creates a header record, but an operation list or component list isn't created. In addition, a display-only output list is created. |
Entered to Firmed |
Creates frozen operation and component list. |
Entered to Released |
Creates operation and component list. |
Firmed (new order) |
Creates header, operation list, and component list. |
Firmed to Released |
Status change only. |
Firmed to Entered |
Deletes operation list and component list. |
Released (new order) |
Creates header, operation list, and component list. |
Released to Entered |
Deletes operation list and component list. |
Released to Firmed |
Status change only. |
Rework Production
Rework production works in a manner similar to regular production, but with several exceptions. Add rework production IDs for current production in the Released status. The system automatically creates the component list using the rework BOM for rework production IDs, and it copies the end item to be reworked to the component list. The system assigns the kit issue method to the end item to be reworked when the component list is created and uses the issue method set at the production area and item level for each additional component. The default issue method is set on the Define Business Unit Item - Manufacturing page and can be overridden on the Production Area - Item Detail page. If the item has a rework routing defined, the system copies the routing to the operation list. Create rework production IDs with the Firmed status for production scheduled for future dates. The system creates frozen rework component lists and operation lists.
Teardown Production
You cannot create teardown production IDs in the Entered status; you must create them with a status of Firmed or Released. The system assigns the kit issue method to the end item to be torn down when the component list is created and uses the issue method set at the production area and item level for each additional component. The default issue method is set on the Define Business Unit Item - Manufacturing page and can be overridden on the Production Area - Item Detail page. The system creates the teardown output list, either by copying the components on the original production ID or by using the teardown components designated on the BOM.
Effect of Serial Genealogy on Rework or Teardown Production
If you're using serial genealogy, the serial association occurs when the assembly item is issued to the production through kit issues or the picking process. You are prompted to enter the serial ID that is issued to the rework or teardown production ID.
See Also
Releasing Production and Changing Production Statuses
Create production IDs or production schedules by:
Automatically creating production IDs or production schedules based on recommendations generated by PeopleSoft Enterprise Supply Planning.
Manually adding production IDs by using PeopleSoft Enterprise Manufacturing pages.
Manually adding production schedules by using PeopleSoft Enterprise Manufacturing pages.
Note. Use the PeopleSoft Enterprise Supply Planning solvers to manage and schedule the shop floor.
All production IDs and production schedules maintain production date and shift information, as well as actual date and time information.
Production date and shift information is defined as the working day and shift (or manufacturing day and shift) during which component and production scheduling may be done. Define the production dates and shifts through the business unit's production calendar or the work center calendars. For example, on the production calendar for the month of March, you specify that you are working three shifts on 3/29/01. You just defined a production date of 3/29/01 with three production shifts: 1, 2, and 3. In this example, shift 1 runs from 7 a.m. to 3:30 p.m. When the start date and time or due date and time is determined, the time is converted to the appropriate shift. In this example, a start time of 2 p.m. would equate to shift 1.
Actual date and time is defined as the actual date and time the production is scheduled to begin or end based on the standard calendar. In most cases, the production dates and actual dates are the same. If you have production shifts that span multiple standard calendar dates, the actual date for production may be different than the production date. The system determines the actual date by the actual time that the production is scheduled to start or end within the production shift and the operation start quantity.
These examples explain and illustrate the differences between how PeopleSoft Enterprise Manufacturing determines production date and shift information as well as actual date and time information when a shift:
Begins and ends on the same calendar date.
Spans multiple calendar dates.
Shift That Begins and Ends on the Same Standard Calendar Date
Suppose that a company runs seven days a week with one shift that starts at 7 a.m. and ends at 4 p.m. A production schedule can now be defined for a production due date and due shift. In the example, the actual due date is 3/25/05 and the due time is 3:30 p.m. Because this shift doesn't span multiple standard calendar dates, the production due date and shift for the production is 3/25/05, shift 1.
Shift That Spans Multiple Calendar Dates
For shifts that span multiple dates, define whether the start time or end time of the shift is associated with the manufacturing production dates. Define this option when setting up the shift codes using the Shift Codes page. Associate this shift code with a manufacturing production date and shift when maintaining production or work center calendars.
Based on whether you want the start time or end time of the shift to be associated with the manufacturing production date, the system first determines the actual date and time information and then the production date and shift information. These examples illustrate how the system determines the production date and shift based on whether you want the start time or end time of the shift to be associated with the manufacturing production date.
Example 1: Production Date Time Set to Start Time
Suppose that a company runs three shifts and the third shift starts at 8 p.m. and ends at 2 a.m. This shift is defined with the start time associated with the production date. A production schedule can now be defined for a production due date and due shift. In the present example, production is due to end on 3/26/05 at 1:30 a.m. Because the shift in which production takes place actually begins on 3/25/05 at 8 p.m., the production date and shift is recorded as 3/25/05, shift 3. The actual date and time appears as 3/26/05 at 1:30 a.m.
Example 2: Production Date Time Set to End Time
Suppose that a company runs three shifts, and the first shift starts at 10 p.m. and ends at 6 a.m. This shift is defined with the end time associated with the production date. A production schedule can now be defined for a production due date and due shift. In the present example, production is due to end on 3/27/05 at 5:30 a.m. Because the shift ends at 6 a.m. and the flag indicates the production date is set to the shift's end time, the production due date and shift is 3/27/05, shift 1. The actual due date and time appears as 3/27/05 at 5:30 a.m.
When defining production IDs, you specify the actual date and time information, and the system determines the corresponding production date and shift information. When defining production schedules, you specify the production date and shift information, and the system determines the corresponding actual date and time. For production schedules, you can specify the actual time within the production shift. In this case, the system determines the actual date.
For each production ID or production schedule that you create, a scheduling method (forward or backward) is defined either automatically or manually, depending on how the production ID or production schedule is created.
PeopleSoft Enterprise Supply Planning analyzes supply and demand and determines whether new planned production needs to be generated. If new production is required, the system generates a planning message to recommend creation of a new production ID or production schedule. When a planned manufacturing order is generated within PeopleSoft Enterprise Supply Planning, it is always backward scheduled based on the required delivery date and the routing or item's lead times to determine the start date of production.
If you are using the PeopleSoft Enterprise Supply Planning solvers to schedule and reschedule production:
Freeze production within PeopleSoft Enterprise Supply Planning and apply the frozen requirement to the production within PeopleSoft Enterprise Manufacturing.
For example, PeopleSoft Enterprise Supply Planning sends a planning message for a new production ID back to PeopleSoft Enterprise Manufacturing with the requirement that production is frozen.
Using PeopleSoft Enterprise Manufacturing, convert the recommendation into a production ID with an Entered, Firmed, or Released status.
If you are using the Production ID Maintenance component to change any information on the production ID that affects scheduling, the system displays a warning message that indicates production is frozen and any of the changes result in rescheduling the production. You can override the frozen status by proceeding and changing the information, or you can cancel the changes.
Within PeopleSoft Enterprise Manufacturing, you can manually freeze production. Do this by selecting Frozen Production on the Planning Attribute page for production IDs or by selecting the Frozen check box on the Production by Area Details page for production schedules.
PeopleSoft Enterprise Supply Planning uses planning lead times or routing times when scheduling production, and it takes into account the following factors that affect the actual start date and time and actual due date and time of each operation:
Capacity and material availability.
Planning labor or machine setup, run, and fixed run times or run rates.
Operation overlap, based on an overlap percentage or send-ahead quantity.
Operation intensity, based on machine, labor, cumulative, or longest.
Operation yield.
The work center calendar, if one exists.
The production calendar, if one exists.
The five-day work week calendar, when no other calendar exists.
Reviewing, Approving, and Applying Production Messages
Once a plan has been created and recommendations are made, planning messages are returned to the transactional system using the Post Updates process (PL_POST). Once the messages are received, you can:
Review and approve the production messages using the Approve Production Updates component.
Use this component to select the messages that you want to review, then look at the production details, status details, and configuration code information to select which messages you want to approve.
Review any exception messages generated when the production messages are applied by using the Review Post Errors component.
Use this component to select the exceptions that you want to review, then look at the exception details, dates and quantities, and configuration code information.
Apply the production messages to PeopleSoft Enterprise Manufacturing to take action on the recommendations made by PeopleSoft Enterprise Supply Planning by using the Apply Production Updates page.
See Also
You can use PeopleSoft Enterprise Manufacturing to create production IDs and production schedules.
You can use the Production ID Maintenance component to add or maintain a production ID one at a time. When you manually add a production ID, determine whether production is forward or backward scheduled. The selection is based on whether you know when you want to start production or when the item is due:
If the production ID is based on the completion date and time, or due date and time, it is backward scheduled, and the system calculates the actual start date and time.
If the production ID is based on the start date, it is forward scheduled, and the system determines when the assemblies will be completed.
Automatic calculation of the opposing date and time applies only if you specify a routing for the production ID. In addition, the system calculates the production start date and shift as well as the production due date and shift associated with both the actual start date and time and due date and time.
If a production ID is added in the Firmed or Released status, the actual start dates and times and due dates and times for each operation in the manufacturing process are also calculated.
You can also add or maintain production ID information one week at a time using the Production by Area pages. This gives you a one-week view of all production taking place in a selected production area. By navigating to the details by day, you can view daily production ID and production schedule information. When adding production IDs, you select the date on which production will be completed and the system automatically backward schedules the production ID to determine the start date of production.
Production schedules are always entered with a quantity due for a day of the week, and the system determines the production start date and production start shift using backward scheduling.
Note. Because production schedules are always backward scheduled, you enter the production end quantity, and the system calculates the required production start quantity.
When you manually add a production schedule in the Entered status, the system:
Determines the production start date and shift when the production due date and shift are entered.
Determines the actual start date and time as well as the actual due date and time for the production start date and shift and production due date and shift, respectively.
When you add a schedule in the Firmed status or release a production schedule, the system must:
Calculate an actual start date and time or due date and time.
Calculate actual start dates and times and due dates and times for each operation in the manufacturing process.
Calculating Start and Due Dates for Production IDs and Production Schedules in PeopleSoft Enterprise Manufacturing
PeopleSoft Enterprise Manufacturing calculates start and due dates based on the production item's routing, and doesn't include other production that uses the required work centers or resources. If capacity and material availability are concerns, manually add a production ID or production schedule using PeopleSoft Enterprise Manufacturing. When you add the production, estimate start and due dates and then schedule the actual start and due dates for the production ID or production schedule using PeopleSoft Enterprise Supply Planning.
If you are using PeopleSoft Enterprise Manufacturing to schedule production, there are several factors that affect the actual start date and time and actual due date and time of each operation in addition to the planning lead times:
Operation overlap, based on a percentage or send-ahead quantity.
Setup that can occur during queue time (or at any time once production begins).
Setup time that is included in scheduling the operation.
Operation intensity.
Work center calendar, if one exists.
Production calendar, if one exists.
Five-day work week calendar.
Operation yield.
Define these factors when you set up manufacturing data for each business unit, item, work center, or routing. Once the system creates the operation list for the production ID or production schedule, it reschedules each operation any time that the operation list is modified.
See Also
Production IDs and Production Schedules Using PeopleSoft Enterprise Supply Planning
Understanding Scheduling Operations
The production configuration process:
Takes the detailed configuration information captured in PeopleSoft Enterprise Order Management and sends requirements to PeopleSoft Enterprise Manufacturing.
The production configuration rules enable you to dynamically specify component and operation list elements without having to have standard BOMs or routings for each specific configuration.
Generates configured production IDs, component lists, operation lists, and configured costs.
You can manually create a production ID for a configured item, and create the operation list and component list.
See Also
Using PeopleSoft Product Configurator
You can use PeopleSoft Enterprise Manufacturing to manually create rework and teardown production IDs, or create an operation list:
Manually create rework and teardown production IDs using PeopleSoft Enterprise Manufacturing.
The process of creating rework or teardown production IDs is the same as for regular production. However, because the use of an operation list is optional for rework or teardown production, PeopleSoft Enterprise Manufacturing doesn't automatically determine the actual start date and time or actual due date and time for rework or teardown production, unless you have previously created a rework or teardown routing that is then copied to the operation list.
Manually create an operation list if a rework or teardown routing hasn't previously been defined.
If you create an operation list for the rework or teardown production, the tasks and work centers associated with it are used for scheduling. If an operation list doesn't exist, manually enter the scheduling information, indicating the actual start date and time and due date and time for production IDs.
Once the production ID is created:
Modify the appropriate start and due dates manually.
If capacity and material availability are concerns and you've created a component list and operation list for the rework or teardown production, schedule the production ID using PeopleSoft Enterprise Supply Planning.
PeopleSoft Enterprise Supply Planning treats rework and teardown requirements for a resource in the same manner as regular production.
Note. You cannot create rework or teardown production IDs using PeopleSoft Enterprise Supply Planning. However, you can schedule rework or teardown production IDs to repair capacity restraints using PeopleSoft Enterprise Supply Planning.
See Also
Occasionally, during the production process you may need to to split a single production ID into two or more production orders. With PeopleSoft Enterprise Manufacturing, you can split production when:
A portion of the production quantity needs to be split out because of a change in processing steps.
A portion of the production quantity must be split due to material shortages or capacity issues.
This enables you to complete what you can and close out the order. The remaining quantities requiring material or resources remain on an open order.
Production variations occur, such as unplanned outputs that need to be completed separately and put away using a different item number.
Perform production ID splits for this type of production orders:
Production
Rework
Teardown
You can:
Split configured production IDs; however, you can only split the configured order to a new configured production ID.
Split production IDs that have subcontracted operations; however, you must perform the production split before running the Select Subcontract Prdn for PO process (SFS5000).
Assign a new item number to the new production order if the final end item produced differs from the original item.
Manually adjust operation lists for production that hasn't started.
Material, earned conversion costs and actual conversion hours are split across the From and To orders on an operation-by-operation basis. Scrap costs remain with the original production ID.
Correct and modify the component material split across orders even after the order has been split by using the PID to PID Component Transfers (production-ID-to-production-ID component transfers) page.
Split multiple outputs—primary items, co-products, by-products—to the new (To) production ID if there are still remaining quantities.
In addition, the system copies any resources, attachments, text, or documents to the new (To) production ID. The system maintains the split history at the production header level, and you can view the history by using the Production ID Split History inquiry page.
Make manual changes to the components by using the Production ID Comp Transfer page after a production ID split.
You cannot perform production ID splits under these circumstances:
Production IDs that have subcontracted operations in process cannot be split.
Co-products cannot be split to primary items.
Splits across production types—production to teardown, rework to production, or teardown to rework—aren't allowed.
Note. Production schedules cannot be split.
When splitting production IDs being tracked by serial genealogy, you are prompted for the assembly serial IDs that are being split. These serial IDs will be associated with the new production ID. In addition, the component genealogy associated with the serial assemblies being split is moved to the new production ID.
Production order splits are permanent, and after they're created, the production orders cannot be rejoined at a later operation. Each production ID becomes a separate entity that must be closed and the costs must be reported independently. If more than two production IDs are required, the split must be run multiple times. When the entire quantity of a production ID is moved to one or more new production IDs, the status of the original production ID is set to Canceled.
Both the original (From) and the new (To) production IDs can be rescheduled in PeopleSoft Enterprise Supply Planning.
See Also
Recording Completed Operations and Scrap for Subcontracted Operations
Generating Production ID Splits
If you are maintaining production that was scheduled using PeopleSoft Enterprise Supply Planning, the production ID may have a frozen status. The frozen status indicates that a decision was made to hold or firm up the due date and that changes to these production IDs or production schedules within PeopleSoft Enterprise Manufacturing could result in a change to the schedule created by PeopleSoft Enterprise Supply Planning.
Set a default at the manufacturing business unit level to create all new rework or teardown orders with a frozen status, indicating that you don't want PeopleSoft Enterprise Supply Planning to reschedule those orders.
Override this default using the Planning Attribute page, which is available from the Production ID Maintenance component and the Production by Area Details component.
If the production ID or production schedule has a frozen status and you change information that affects the actual start or due dates and times, PeopleSoft Enterprise Manufacturing displays a warning message indicating that the production is frozen.
You can continue, or you can cancel the changes.
If you proceed with changing the production ID or production schedule, the production ID or production schedule is no longer frozen.
Changes to the production that affect the actual start date and time or actual due date and time include:
Item ID
Status
Production quantity
Production type
Actual start date and time
Actual due date and time
Production start date and shift
Production due date and shift
Routing code
Operation yield
Revision
See Also
Setting Up Manufacturing Business Unit Options
If you're using PeopleSoft Enterprise Manufacturing with a Manufacturing Execution System (MES), the system publishes messages for the MES when you add or modify production IDs or production schedules. The system publishes production order messages when you:
Change the production status of a production ID or production schedule to Released.
Modify a released production ID or production schedule.
Change the production status of a production ID or production schedule from Released to an earlier status.
Change a component list or operation list.
Change an output list.
Split a production ID.
When the system publishes a production order for the MES:
The system includes the component list and operation list, with attachments and documents, as well as the output list for the production ID or production schedule.
You release production IDs or production schedules in either PeopleSoft Enterprise Manufacturing or the MES.
You perform detailed production scheduling, production monitoring, and reporting in the MES.
See Also
Integrating with Third-Party Systems
PeopleSoft Enterprise Supply Chain Management Integration PeopleBook
Before you create production IDs and production schedules, make sure that:
Items have been defined in PeopleSoft Enterprise Inventory.
BOMs have been created for the assembly item.
Production areas are defined.
The items you'll be manufacturing, tearing down, or reworking are linked to a production area by using the production Area Maintenance component or the Production Option Maintenance component.
The production area and item relationship must have an Active status.
All items you'll be tracking using production IDs have the MA ID (maintain production IDs) check box selected on the production Area Maintenance Summary page.
The production calendar is defined.
The five-day work week is defined for the business unit if you aren't using production calendars.
Optionally, you can define:
A primary routing or alternate routing for the items you'll be manufacturing.
For reworking assemblies, you can also define rework BOMs or rework routings.
If you typically tear down finished end items into their component parts, define a teardown routing, defining the operations necessary in the teardown process.
Additionally, indicate on the production BOM which components are outputs from a teardown process.
Any revisions for revision-controlled items that you manufacture.
Any work center calendars.
The first step in defining a discrete manufacturing order is to create a production ID. Once you've generated a production plan, manually enter any discrete production or rework orders for those items that weren't included in the new production recommendations from PeopleSoft Enterprise Supply Planning.
When you change any information on an existing production ID, the system optionally sends the Production ID Change workflow notification to selected roles that you defined. These roles could include a planner, buyer, or a production control manager.
When you release or modify a released production ID and if you are integrating to a third-party MES, PeopleSoft Enterprise Manufacturing uses the Production Order Update enterprise integration point (EIP) to publish an asynchronous message to the MES with the transaction information. The MES then subscribes to that message and updates the MES information.
In addition, you can use the Production Order Sync EIP to synchronize production orders created in PeopleSoft Enterprise Manufacturing with other third-party systems by using a synchronous publish message.
You can create production IDs for production, rework, or teardown orders.
If you want to automatically create operation and component lists, you must define BOMs and routings for the end item.
This section discusses how to:
Create and maintain production IDs.
View production start date and shift information and production due date and shift information.
Locate the original production ID used to create teardown item.
Use planning attributes.
Display production ID detail.
Maintain production ID output information.
See Also
Enterprise PeopleTools 8.46 PeopleBook: Workflow Technology
Integrating with Third-Party Systems
Delivered Workflows for PeopleSoft Enterprise Manufacturing
Op Seq (operation sequence) |
The operation step in the manufacturing process where the components are required. |
Prdn Start Date (production start date) |
Date production is or was to have started. |
Prdn Due Date (production due date) |
Date production is or was due to be completed. |
Prdn Due Shift (production due shift) |
Shift that the production is or was due to be completed. |
The aggregate yield percentage for the production order when all operation yields are combined. |
|
Source Cd (source code) |
End item source code. Options are Make or Buy. |
Task Code and Description |
Task code number and description of the task being performed. |
Sub (subcontracted operation) |
Indication that the operation step is a subcontracted operation. |
Work Center |
Work center where the operation step is performed. |
Configuration Code |
Indication that the output or component is a configured item. |
Output Qty (output quantity) |
Output production quantities based on per assembly or per order setting. |
Per |
Quantity qualifier. Options are Asy (assembly) or Ord (order). |
Res % (resource allocation percentage) |
Percentage that determines how much of the BOM batch quantity the primary and co-product represents. It is used during completions to determine what percentage of the components should be consumed for the primary and co-product. The total resource allocation percentage should always equal 100percent. |
Qty (quantity) |
Component quantity required based on per assembly or order. |
Sched Qty (schedule quantity) |
Quantity required for the production start or production end quantity. |
Issue Qty (issue quantity) |
For components using the issue or replenishment material issue method, this is the quantity consumed from the WIP location for the component and is charged to WIP. For components using the kit method, this is the quantity issued directly to the production ID. |
Orig Comp ID (original component ID) and Description |
Original component if the current component is a substitute item. |
Page Name |
Object Name |
Navigation |
Usage |
SF_PRDNID_MAINT |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Maintenance Select a Production Type. |
Create and maintain a single production ID for production, rework, or teardown orders. |
|
SF_PRDN_DUE_SBP |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Maintenance Click the Detail button next to the Start Date/Time or Due Date/Time fields. |
Display production start date and shift information or production due date and shift information for the selected production ID. |
|
EN_PDO_SEL_SP |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Maintenance Click the Production Option Selection button next to the BOM or Routing Code fields. |
Select a different BOM and routing code combination that you want to use for the production ID. |
|
SF_PRNT_OPT_SP |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Maintenance Click the Setup Print Options link. |
Select the print options for printing production documents at save. |
|
SF_TRDN_PID_SEC |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Maintenance Click the Search button next to the Original PID field to access this page. |
Locate the original production ID used to create the teardown item. This page is used for teardown orders only. |
|
PL_PLAN_ATTRIB |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Maintenance Click the Planning Attribute link. |
Freeze the production ID's component list and operation list in the PeopleSoft Enterprise Supply Planning system. |
|
SF_PRDNID_STATIC |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Detail |
View production ID and scheduling data. |
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SF_PRDNID_TEXT |
Production Control, Define Production, Production IDs/Schedules, Maintain PIDs, Production ID Text |
Associate text with any production ID. |
|
SF_PRDN_OUTPUT |
|
Maintain and display production output information. |
|
SF_PRDN_TRC |
Click the View Serial Info link on the Production ID Maintenance page. |
View the assembly serials that have been associated with the production ID. Note. You can only access this page if the serial IDs have been associated with the production ID. |
|
SF_TRANSHIST |
Production Control, Define Production, Review Production Information, Production History |
View production transaction history. |
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SF_TXN_HIST_SP |
Production Control, Define Production, Review Production Information, Production History Click the Details button. |
View transaction history details based on the selection criteria. |
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SF_COMP_TRANSFER |
Production Control, Process Production, Split Production, Production ID Comp Transfers, Production ID Comp Transfer |
Transfer components between production IDs to cover shortages. Correct errors after a production ID split. |
|
SF_PID_SEC |
Click the Detail button next to the Production ID or To Production ID fields on the Production ID Comp Transfer page. |
View production details. |
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SF_PA_SCH_SUMMARY |
Production Control, Define Production, Production IDs/Schedules, Production by Area Summary |
Add, modify, and view all production for a specific production area. |
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SF_PA_SCH_DT_MAINT |
Production Control, Define Production, Production IDs/Schedules, Production by Area Details |
Add, modify, and view production details for all production for a specific production area. |
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SF_PA_SCH_SUM_INQ |
Production Control, Define Production, Review Production Information, Production by Area |
View all production in a specific production area. Define at least one production schedule or production ID. |
|
SF_PRDN_ITEM_SEL |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Production Selection |
Access production, rework, and teardown information for a specific item. View production IDs, production schedules, or a combination of both. Define at least one production ID or production schedule for an item. |
|
SF_PRDNID_ITEM_VW |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Production List |
Access production, rework, and teardown information for a specific item. View production IDs, production schedules, or a combination of both. Use this page to see the status of production for a production area at the operation level. Define at least one production ID or production schedule for an item. |
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SF_PRDNINQ_STATIC |
Production Control, Define Production, Review Production Information, Production for an Item, Production Detail |
Display production, rework, or teardown details associated with any production ID displayed on the Production for an Item inquiry page. |
|
SF_PRDN_DATA_DTL |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Operation Detail |
View operation list details. |
|
SF_PRDID_ITEM_OUT |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Production Output |
View output information for a specific item. Define at least one production ID for an item. |
|
SF_PRDNINQ_PRTXT |
Production Control, Define Production, Review Production Information, Production for an Item, Production Text |
View text associated with any production ID. |
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SF_PRDN_SELECTION |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Selection |
Define production criteria for the production inquiry. |
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SF_PRDN_MAINT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Inquiry |
View production information for a particular production ID. Note. Enter production information on the Production Selection page before accessing this page. |
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SF_PRDN_STAT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Detail Inquiry |
Display additional details for the selected production. |
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SF_PRDN_OUTPUT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Output |
View output information for production IDs. |
|
SF_PRDN_TEXT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Text Inquiry |
Display text associated with the selected production. |
|
SF_COMP_OUT_SEL |
Production Control, Define Production, Review Production Information, Production Output Mix, Production Selection |
Enter the search criteria for the production ID whose component and output data you want to display. Define at least one production ID with multiple outputs. |
|
SF_COMP_OUT_SUM |
Production Control, Define Production, Review Production Information, Production Output Mix, Prdn Op Summary |
Display production operation sequence data at a summary level, including task and work center information. |
|
SF_COMP_OUT_DTL |
Production Control, Define Production, Review Production Information, Production Output Mix, Prdn Output/Component Details |
Display specific production component and output ID production data by operation sequence at a detail level. |
|
RUN_SFS2004 |
Production Control, Define Production, Reports, Production Report, Production Report Selection |
Generate a production report for a range or all actual start dates, selected production statuses, and a range or all production IDs. |
See Also
Maintaining Production ID Output Information
SFS2003 - Production Documents
Access the Production ID Maintenance page.
Status |
You can add a production ID with a production type of Production in either the Entered, Firmed, or Released status. You can add a rework or teardown production ID with a Firmed or Released status only. |
Note. Pend Cmpl (pending complete), Completed, Clsd/Labor (closed for labor), and Clsd/Acctg (closed for accounting) are used when tracking and closing production, but they are not used when creating or maintaining a production ID.
Maintaining Production ID Information
Note. Whether the quantity is a whole number or a decimal depends on the item's unit of measure and quantity precision combination defined in PeopleSoft Enterprise Inventory.
Note. The production start quantity and production end quantity may not be the same due to operation yield allowances.
Once you add the production ID, keep these points in mind when you change the production start or production end quantity:
If the production ID is Firmed or Released, the system recalculates the component's scheduled quantities.
If the production ID is In Process and you increase or decrease the order quantity, the system adjusts the component's scheduled quantities to reflect the new order quantity and marks the production ID as changed so that PeopleSoft Enterprise Supply Planning reschedules the operations during the next planning run.
If you have decreased the production quantity and have already issued components, you might have a surplus of components at the WIP location.
If you have decreased the production start or production end quantity and already kitted material to the production ID, a usage variance results at accounting close time if the excess material isn't returned to stock.
If you change the production quantity and the production ID is released and backward scheduled, the system automatically recalculates the actual start date and time.
If you change the production start or production end quantity and the production ID is released and forward scheduled, the system automatically recalculates the actual due date and time.
In this case, the system prompts you to delete the existing component list.
If you select Yes to the Component List for Production ID prompt, the system deletes the component list and then creates a new component list for the production ID, based on the BOM in effect on the new production due date.
If you select No, the system uses the existing component list for production.
If you change the production quantity, and the production ID is Firmed or Released, and subcontracted purchase orders have been created, the system sends a purchase order change request to PeopleSoft Enterprise Purchasing, indicating a change in production start or production end quantity.
You cannot decrease the production quantity to a quantity less than the quantity that has already been completed to stock.
Warning! A warning is issued if you decrease the production start quantity to a quantity less than the number of serial IDs associated.
BOM Code and Routing Code |
The values appear by default for the production area and item combination effective for the area and item as of the current date. Change the BOM and routing codes if alternate routings are used for this production ID. Only the BOM and routing codes for the item and the selected production type are available. For example, suppose that you select the Rework production type, you can only select rework BOMs or rework routings if either are defined. Rework and teardown routings are optional. If you don't select a rework or teardown routing, the system does not create an operation list for the production ID, and you need to manually enter the actual start date and time and actual due date and time. For teardown production, the production BOM (or an original production ID) is used to determine the teardown output list. The end item is copied to the component list. |
Rtg Itm (routing item) |
Displays the item whose routing is used to manufacture, rework, or tear down the end item. Each assembly item can have its own unique primary and alternate routings or reference another item's primary and alternate routings. |
Due Date/Time |
If you change the due date and time for the production ID so that a different BOM and routing combination is used, a warning message appears enabling you to accept the new BOM and routing combination. |
Note. Effectivity dates apply only if you use the Production Option Maintenance component to define the valid BOM and routing combinations.
BOM and routing combinations can be viewed in the Production Option Maintenance component.
Select valid production options (predefined BOM and routing combinations) for the item. If you select the Valid Production Options only option on the Item Attributes by Unit - Manufacturing page, then only the predefined combinations can be entered or selected.
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Click the Production Option button to access the Production Option Selection page. |
Note. If you create a component list and there are operations linked to the components that don't exist on the routing, the system treats those components as linked to the first operation sequence. This is similar to how the system handles a component with a 0 operation sequence. Unmatched output by-products, on the other hand, are linked to the last operation.
Once you add the production ID, keep these points in mind if you make any changes to the routing code:
The system recalculates the production ID's actual start or due date and time based on the new routing's lead times and scheduling parameters.
If the production ID is in the Firmed or Released status, changing the routing code also deletes the existing operation list.
The system creates a new operation list for the production ID using the routing code specified.
If the production ID is in the Firmed or Released status, you can change the routing code only if a subcontracted purchase order hasn't been generated against the production ID.
If the production ID is forward scheduled and the due date and time for production has changed based on the new routing, the system prompts you to delete the existing component list.
If you select Yes to the Component List for Production ID prompt, the system deletes the component list and creates a new one based on the BOM in effect on the new due date.
Sch Method (scheduling method) |
If you are using the production start date as a basis for creating the schedule for the production ID, select Forward. If you are using the production completion date as a basis for creating the schedule for the production ID, select Backward. |
Start Date/Time or Due Date/Time |
If you selected a routing, enter only one of these dates. The system automatically calculates the other date once you define whether the production for this item is based on forward or backward scheduling. Keep these points in mind when entering a start date and time or a due date and time:
Note. If capacity and material availability are concerns, estimate the start and due dates when you create or maintain the production ID using PeopleSoft Enterprise Manufacturing, and then schedule the production ID's start and due dates using PeopleSoft Enterprise Supply Planning. |
Revision |
If a revision was specified for the area and item, it is displayed here. Otherwise, if the item is revision-controlled, the BOM revision in effect as of the due date for the order is used. Changing the revision is valid only if the item is revision controlled. Select an alternate revision if alternates have been specified. If you are changing the revision and the production ID is in Firmed or Released status, the system prompts you to replace the existing component list.
|
Prdn Doc Status (production document status) |
Indicates whether production documents have been printed. Values are:
|
Print at Save |
Select to print production documents for the production ID at save time. |
Action Menu |
Select any of these pages to access additional information:
|
Adding and Maintaining Production IDs Using a Weekly View
You can also maintain and view production IDs by using the Production by Area pages.
See Adding and Maintaining Production Schedules.
Access the Production Start Date/Shift or Production Due Date/Shift page.
The first or last minute of the production shift is based on these scenarios:
For Forward scheduling, the system uses the work center calendar for the routing's first operation, if one exists.
For Backward scheduling, the system uses the work center calendar for the routing's last operation, if one exists.
If work center calendars don't exist for the routing's first or last operation's work center, the system uses the production calendar, if one exists.
If a production calendar doesn't exist, the shift's start or end time specified for the five-day work week is used.
If you are changing the due date and time and a routing is specified, the system recalculates the start date and time.
Conversely, if you are changing the start date and time, the system recalculates the due date and time. The production start date and shift and the production due date and shift associated with the start date and time and due date and time are also determined.
If the production ID is in the Firmed or Released status and you replace the start date and time or due date and time, the system updates the operation list with each operation's new start and due dates and times.
If you are changing the due date or the due date changes as a result of a change in start date, the system prompts you to delete the existing component list.
If you select Yes to the Component List for Production ID prompt, the system deletes the component list and adds a new one based on the BOM in effect on the new due date.
If the production ID is in the Firmed or Released status and a subcontracted purchase order has been generated against the production ID, any changes that result in a change to the start date and time or due date and time may affect the purchase order due date.
The system displays a warning message when changes occur that result in a change to the start dates and times and the due dates and times.
Access the Teardown Original Production ID Search page.
Note. If the production type is Teardown, the output list is based on the components used on a previous production ID or on the components designed as teardown outputs on the item's BOM.
Select Completion History, and if the serial ID and lot ID exist for the original order, select values.
You can also select a production due date range or configuration code from the available options. After you make the selections, click Search for a list of production IDs. If multiple production IDs were used to create the item, the system generates a list of production IDs, but it only selects production IDs with a status of In Process or later status with a production type of Production.
Production Tab
Select the check box next to the original production ID that you're tearing down.
Access the Planning Attribute page.
Frozen Substitutes |
Select to freeze substitutes in PeopleSoft Enterprise Supply Planning. When you send the production ID to PeopleSoft Enterprise Supply Planning, the Planning engine doesn't include substitute components. |
Frozen Production |
Select to freeze the production ID in the PeopleSoft Enterprise Supply Planning system. This means that when you send the production ID to PeopleSoft Enterprise Supply Planning, the Planning engine doesn't reschedule the production ID. Set a default at the manufacturing business unit level to create all new rework or teardown orders with a frozen status, indicating that you don't want PeopleSoft Enterprise Supply Planning to reschedule those orders. |
See Also
Setting Up Manufacturing Business Unit Production Options
Maintaining Production ID Output Information
Issuing Material to Production
Working With Configuration Codes
Access the Production ID Detail page.
Frozen Production |
Indicates whether a decision was made to hold or firm up the due date for this production ID by PeopleSoft Enterprise Supply Planning. Change production information using the Production ID Maintenance page. If you change production information and the status is Yes, the system displays a warning message indicating that the production ID has been frozen by PeopleSoft Enterprise Supply Planning and the change results in the production ID being rescheduled. You can continue or cancel the changes. If you change this information, the production ID is no longer frozen and the status changes to No. |
Frozen Substitutes |
Indicates whether the system has frozen substitutes in the PeopleSoft Enterprise Supply Planning system. This means that when you sent this production ID to PeopleSoft Enterprise Supply Planning, the Planning engine didn't include substitute components. |
OM Business Unit (Order Management business unit), Sales Order No (sales order number), and Configuration Code |
These fields display sales order information if the production ID results from a sales order configured in PeopleSoft Enterprise Order Management. |
Print Count |
Indicates the number of times that production documents have been printed for the production ID. |
Prdn Doc Status (production document status) |
Indicates whether production documents have been printed. |
Completed Qty (completed production start or production end quantity) |
Indicates whether assemblies have been completed to stock, routed to another WIP location, or issued directly to another production ID. |
Scrapped Qty (scrapped quantity) |
Indicates the number of assemblies that have been scrapped in process. |
Access the Production ID Outputs page.
Output List
Values are:
|
|
Op Seq (operation sequence) |
Operation step in which the output is generated. For primary and co-products, this is always the last operation. By-products and teardown outputs can be generated at any intermediate operation. If the operation sequence is 0 or doesn't exist on the operation list, it is assumed the output is generated at the last operation. |
Output Sched Qty (output scheduled quantity) |
Output quantity based on the scheduled quantity but adjusted for scrap. The format for this display-only field may depend on the item's unit of measure and quantity precision combination defined in PeopleSoft Enterprise Inventory. For example, suppose that item ID A0007 has a unit of measure of EA and a natural round, whole number combination. In that case, only whole numbers entered appear.
|
Release Type |
This field is used by PeopleSoft Enterprise Supply Planning and indicates if the entire quantity of an end item at an operation should be completed at the end of the operation. Select None for no incremental release. Select Over Time to indicate that you want a specified quantity of end items to be on hand before completions occur. |
Release Offset |
This field is used by PeopleSoft Enterprise Supply Planning and works with the Over Time option of release type. Enter the quantity of end items to be on hand before completions occur. |
Peg to Demand |
Click this link to access the Pegging Workbench page to peg the production ID to a sales order. |
Show Pegged Demand |
Click this link to access the Pegging Inquiry page to view any pegged orders. |
See Pegging Supply and Demand.
|
Click the Add button to add an additional (unplanned) by-product. You can add or change Recycle, Teardown, or Waste by-products on the production ID; however, you cannot add or change primary items or co-products. Note. You can only add teardown outputs to a Teardown type production ID. Similarly, you cannot add recycle or waste outputs to a Teardown production ID. However, you can change the output quantity, operation sequence, and Per field for any by-products. |
Output Qty (output quantity) |
Whether you can enter a whole number or a decimal depends on unit of measure and quantity precision combination that was defined for the item in PeopleSoft Enterprise Inventory. |
Res % (resource percentage) |
Indicates the resource percentage for the primary and co-products. |
Important! Only by-products such as recycle or waste products can be added or changed. You cannot change or add primary items or co-products.
If you are maintaining a rework production ID, the output page lists only the reworked item as the end item. You cannot define co-products or by-products with rework.
If you change the output list and you are integrating to a third-party MES, PeopleSoft Enterprise Manufacturing uses the Production Order Update EIP to publish a message to the MES with the transaction information. The MES then subscribes to that message and updates the MES information.
See Also
Integrating with Third-Party Systems
Manufacturing Execution System Integration
When required, you can split a single production ID into two or more production orders.
You can only split production with a status of In Process. Quantities can be split by operation based on the quantity that still exists at the original production ID operation sequence. You can also split a batch production ID order that has at least one co-product or by-product in addition to the primary item. You can split the entire production quantity to a new production ID, item ID or production area. All new production IDs will also have a production status of In Process.
You can only split production IDs. You cannot split production schedules.
Note. You cannot split an In Process production ID if there are pending pick plans, pending bar code transactions, or subcontracted operations that are also in
process.
If you want to split a Pending Complete production ID, change the production status to In Process. You must reopen production to change the status back to In Process.
If you split a production ID that is being traced using serial genealogy, be aware of these issues:
You select the assembly serial IDs to split.
These serial IDs become disassociated from the original production ID and become associated with the new production ID. Any components associated with split assembly serial IDs are automatically transferred to the new production ID.
If the new (To) item is not using serial genealogy, you will no longer be able to track genealogy information.
In this scenario, the new production ID will not have any historical genealogy information.
You can use the associate serial commands to associate additional serial numbers with the new production ID.
You cannot transfer components to another production ID if they have been previously associated with a production ID using serial genealogy, unless those components are associated to an assembly serial that is being split.
In that case, they are automatically transferred. You cannot make serial associations when transferring components during the production ID split process.
This section lists common elements and discusses how to:
Define production ID split information.
Enter production ID split quantities.
Edit components to be transferred.
Correct errors after a production ID split and transfer components between production IDs.
See Also
Component ID |
Component that is in effect for the production ID at the time of the production split. The component may be a substitute item. |
Op Seq (operation sequence) |
Operation step in which the components are required. |
From Production ID |
Original (From) production ID. If the production ID has been split multiple times, there is a separate entry for each split. The asterisk (*) indicates the original production ID. |
To Production ID |
New (To) production ID number. A new number is created each time the original production ID is split. |
Split Qty (split quantity) |
Production quantity split to the new production ID. |
From Prdn Area and Description |
Location where the original production ID was being manufactured. |
To Prdn Area and Description |
Location where the new production ID is to be manufactured. |
From Date, From Time, To Date, and To Time |
Beginning and ending date for the production that you want to view. The date and time fields refer to the date and time when the completion transaction was recorded. |
Date Timestamp |
Date and time the production ID split transaction occurred. |
Inquiries |
Option that enables you to view specified production transaction information. Values are:
|
Page Name |
Object Name |
Navigation |
Usage |
SF_SPLITID_HDR |
Production Control, Process Production, Split Production, Production ID Split, Header |
Define production ID split information. Split only production IDs with a status of In Process. |
|
SF_SPLITID_OP |
Production Control, Process Production, Split Production, Production ID Split, Operation List, Header Enter information on the Header page before accessing this page. |
Indicate the production quantity to be split from the original production ID at specific operation steps. Quantities can be split by operation based on the quantity that exists at the original production ID operation sequence. |
|
SF_SPLITID_CMP_SEC |
Production Control, Process Production, Split Production, Production ID Split, Operation List Enter a Split Qty (split quantity) on the Production ID Split - Operation List page. Click Tab and click the Components button. |
Edit components to be transferred to the new production ID. |
|
SF_SPLITID_HIST |
Production Control, Process Production, Split Production, Production ID Split History |
View production ID split history. |
|
SF_TRANSHIST |
Production Control, Define Production, Review Production Information, Production History |
View production transaction history. |
|
SF_TXN_HIST_SP |
Production Control, Define Production, Review Production Information, Production History Click the Details button. |
View transaction history details. |
|
SF_COMP_TRANSFER |
Production Control, Process Production, Split Production, Production ID Comp Transfers, Production ID Comp Transfer |
Correct errors after a production ID split. Use this page to transfer components between production IDs to cover shortages. |
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SF_COMPTR_COMP_SEC |
Production Control, Process Production, Split Production, Production ID Comp Transfers, Production ID Comp Transfer Click the Component Search button and select the Detail link for From Component or To Component. |
View component shortages for the From production ID or the To production ID. |
Access the Production ID Split - Header page.
From Production |
Displays the production header data from the production ID that you are going to split. |
Split Qty (split quantity) |
If the production ID that you want to split has no operation list, enter the total quantity that you want to split from the original production ID. Whether you can enter a whole number or a decimal depends on the unit of measure and quantity precision combination that was defined for the item in PeopleSoft Enterprise Inventory. For example, if item ID A0007 has a unit of measure of EA and a natural round, whole number combination, then you can only enter whole numbers. If you enter an incorrect number format, you'll receive an error message. If this field is unavailable, enter the split quantity on the Operation List page because there may be several operation steps with quantities that can be split. Note. You cannot split a higher quantity than what is remaining at the operation sequence. For example, suppose that there is a quantity of 20 at operation sequence 10. Then you cannot split more than 20. If you enter a higher split quantity than the quantity that is available, you receive an error message. |
View Trace Info |
Click to access the Traceability page, where you can view the assembly serial IDs that have been associated with this production ID. |
To Prdn ID (to production ID) |
Enter a value for the new production ID if you aren't using automatic numbering. If you are using automatic numbering, retain NEXT as the value. |
New Rev (new revision) |
Enter a value if the item is revision-controlled and this new production ID represents a new revision for the end item. Note. Changes to the revision on the To item ID is reflected on the To production ID header only. Components copied during the production ID split process are based on the From production ID's component list and aren't based on the revision number entered in the New Rev field. |
To Prdn Area (to production area) |
Select the area where the new production ID is processed. The production area for the To production ID can differ from the production area of the From production ID, but the end item must be assigned to the production area where you are moving the split quantities. If you select an area that has a WIP storage location that differs from the From production area, you receive a warning message indicating that any material issued in WIP is not automatically transferred to the new area's WIP location. Use the EZ Transfer page or the Material Release page to move the components to the new WIP location. |
To Item ID |
You can split the original production ID to the same item or to a different item. However, you cannot split a primary item to a batch item—that is, an item that has at least one co-product. If you're splitting a batch item to a different batch item, then the new item inherits the by-products from the original item ID as long as they aren't fully completed on the from Production ID. In that case, they aren't copied. Note. If the To item ID in a production ID split has an item status of Hold or Discontinue, you receive a warning message; however, the warning message does not prevent you from performing the action. These situations cannot exist when selecting a value:
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Config Code (configuration code) |
Select or enter a value if the item is configured:
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See Also
Making Stock Location Transfers Online
Issuing Material to the Shop Floor
Managing Inventory by Item Status
Access the Production ID Split - Operation List page.
To Production
Split Qty (split quantity) |
Appears only on the header of this page, when the From production ID has operations and reflects the total split quantity for the To production ID. |
To Prdn ID (to production ID) |
Use NEXT if you are using automatic numbering, or enter a specific production ID number for the new production ID. |
Reset Prdn Doc (reset production documents) |
Select to reprint the production documents for the To production ID. |
Components |
Click to view the production ID Components page. Use this page to make changes to the components that you're copying to the To production ID. This button is unavailable until a split quantity is entered at an operation. Note. If you are splitting the entire production quantity to a new production ID, you cannot make adjustments to the components. |
Operation List
This information appears for the From production ID, and is used to split operation data to the new production ID:
Op Seq (operation sequence) |
Operation step in which processing has or will be take place. Components or ingredients can be added here. |
Work Center and Description |
Current location where the From production ID is processed. These fields are display-only and cannot be changed here. |
Quantity Issued to Operation |
Production quantity of assemblies completed at the prior operation and sent to the current operation. If the operation is the first operation in the process, the quantity issued to operation is the production ID quantity. |
Qty Completed and Thru |
Quantity completed at the operation. This quantity doesn't include any scrapped assemblies. These fields are display-only and cannot be changed here. |
Qty Scrapped (quantity scrapped) |
Number of assemblies that have been scrapped at the operation sequence. This field is display-only. |
Qty Still at Op (quantity still at operation) |
Production quantity that is considered still in process and that can be split to a new production ID. This display-only field is calculated using this formula: (Issued quantity) - (Quantity completed and through the operation) + Scrapped quantity) |
Split Qty (split quantity) |
Enter the production quantity to be transferred to a new production ID. Enter a split quantity for each operation that has a quantity remaining at the operation. However, you cannot split a quantity that is greater than the quantity still at the operation sequence. Note. You can split the entire original production quantity if you haven't recorded any completions or scrap at any prior operations. |
Scrap Pct (scrap percentage) |
A weighted average of the scrap percentage specified when recording end item completions and scrap. This percentage represents the percentage of run time expended before the end item is scrapped. |
Count Point |
The check box is display-only if this operation sequence is a count point. Define an operation step as a count point on the new production ID by using the Operation List Maintenance page. |
Task Code and Description |
Task that is performed at the operation step. |
See Also
Enterprise PeopleTools 8.46 PeopleBook: PeopleSoft Process Scheduler
Access the PID Split Component page.
Issue Quantities Tab
Issue Qty (issue quantity) |
For components using the issue or replenishment material issue method, this is the quantity consumed from the WIP location for the component and is charged to WIP. For components using the kit method, this is the quantity issued directly to the production ID. |
Yield Loss Qty (yield loss quantity) |
Represents the number of components lost or damaged during the production run. |
To Issue Qty (to issue quantity) |
Represents the quantity of the component to be transferred to the new production ID. It's automatically calculated based on the end item quantity being transferred and the QPA of the component. This field is available if there are remaining assemblies that can be transferred at the operation sequence where the production ID split is occurring and components are tied to the operation sequence. Enter the quantity that you want to transfer to the To production ID. |
To Yield Loss Qty (to yield loss quantity) |
The quantity of components that was scrapped during the assembly process and consumed from the WIP location. This amount is transferred to the To production ID. This field is available if there are remaining assemblies that can be transferred at the operation sequence where the production ID split is occurring and the components are tied to the operation sequence. Enter the quantity that you want to transfer to the new (To) production ID. |
Iss Qty Total (issue quantity total) |
The total number of components to be issued to the To production ID. For lot- or serial-controlled items, this quantity represents the sum of lot or lot quantities that you specified on the Lot/Serial page, which you access by clicking the button on the first column of the row. This field is display-only and cannot be changed here. |
Pending Quantities Tab
Sched Qty (schedule quantity) |
Represents the quantity per assembly based on the quantity entered and production quantity. |
Pend Issue (pending issue) |
Displays the quantity used based on the quantity completed at the operation multiplied by the quantity per assembly. If the component's quantity is expressed per order, this is the quantity for each order. This quantity hasn't yet been consumed from the WIP location due to material shortages. |
Pend Loss (pending loss quantity) |
Represents the quantity of components scrapped during the assembly process but not yet consumed from the WIP location due to material shortages. This quantity is based on the From production ID. |
To Sched Qty (to scheduled quantity) |
Displays the total number of components scheduled to be used for the To production ID. |
To Pend Issue (to pending issue quantity) |
Represents the new (To) production ID quantity used based on the quantity completed at the operation multiplied by the quantity per assembly. If the component's quantity is expressed as per order, this is the quantity for each order. |
To Pend Loss (to pending loss quantity) |
Represents the quantity of components scrapped during the assembly process but not yet consumed from the WIP location due to material shortages. |
Original Component ID |
Displays the name of the original component ID. |
OK |
Click to return to the Operation List page. |
Save |
Click to process the production ID split. When you save the page, the production ID split is generated and these actions occur:
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Note. If you are splitting the entire production quantity, all the material, actual labor and machine hours, earned conversion costs, actual conversion costs, and scrap costs are copied to the To production ID. The production status of the original production ID is set to Canceled, and it has a production quantity of 0.
Note. You can make manual changes to the To production ID by using the Production ID Maintenance, Component List Maintenance, or Operation List Maintenance pages. Make changes to the production start or production end quantity, BOM code, scheduling method, start date and time, or due date and time.
See Also
Adding and Maintaining a Single Production ID
Understanding Recording Completions and Scrap
Access the Production ID Comp Transfer page.
Note. You can only perform component transfers on production orders with a status of In Process. In addition, only production ID materials that have actually been issued from the original production ID can be transferred to the To production ID.
Click the Detail link to view production details for either the From production ID or the To production ID.
Shortage Type Option |
You can view all components on the From production ID or only the components that currently have shortages on the To production ID. If you view component shortages, the values are:
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Search |
Click to retrieve the selected production ID information. |
View Short |
Click to view the components that have shortages. |
View All |
Click to retrieve all components. |
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Click the Component Search button to access these links:
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Component List
Issue Qty (issue quantity) |
Number of components already issued or consumed on the From production ID. |
To Sched Qty (to schedule quantity) |
Scheduled or required component quantity on the To production ID based on production quantity and component's quantity per assembly or quantity per order. |
To Issue Qty |
Number of components already issued to the To production ID. |
To Op Seq (to operation sequence) |
Select the operation step in which the component is added to the To production ID. |
Transfer Qty (transfer quantity) |
Enter the quantity of the component that you want to transfer to the To production ID. If you enter a quantity that is less than than the quantity that is outstanding, a pending issue quantity remains. |
Original Component ID |
Appears if the component was a substitution for another component requirement. |
After fine-tuning the production plan, you may need to use the Production Schedule pages to manually enter or maintain production that you want to track by day and shift.
Important! Both production IDs and production schedules can be created and maintained by using these pages.
Production schedules can be created and maintained for each production area and item combination. You can add a schedule for production quantities that are in the Entered status at the summary level. Because you define production quantities due on a specific production due date and shift, production schedules are always backward scheduled. You also can maintain multiple production schedules per shift, and you can set the due time as well as the due date.
Note. You cannot use production schedules to track rework, teardown production, or regular production using the kit issue method. Rework BOMs and routings and teardown routings aren't available for production schedules.
When you change any information on an existing production schedule, you can have the system send the Production ID Change workflow notification to selected roles that you define. These roles might include a planner or buyer or a production control manager.
When you release or modify released production schedules, if you are integrating to a third-party MES, PeopleSoft Enterprise Manufacturing uses the Production Order Update EIP to publish an asynchronous message to the MES with the transaction information. The MES then subscribes to that message and updates the MES information.
In addition, you can use the Production Order Sync EIP to synchronize production schedules created in PeopleSoft Enterprise Manufacturing with third-party systems by using a synchronous publish message.
This section lists common element and discusses how to:
Add and maintain production schedules.
Define and view production details.
View the production output list.
See Also
Integrating with Third-Party Systems
Getting Started with PeopleSoft Enterprise Manufacturing
Delivered Workflows for PeopleSoft Enterprise Manufacturing
Frozen |
Select to freeze this production schedule in the PeopleSoft Enterprise Supply Planning system. |
Frozen Sub (frozen substitutes) |
Select to freeze substitutes in the PeopleSoft Enterprise Supply Planning system. When you send the production schedule to PeopleSoft Enterprise Supply Planning, the Planning engine doesn't include substitute components. |
Revision |
Select if you want to use alternate revisions for the item if the item is revision-controlled. |
Page Name |
Object Name |
Navigation |
Usage |
SF_PA_SCH_SUMMARY |
Production Control, Define Production, Production IDs/Schedules, Production by Area Summary |
Define and maintain production schedules. Add production IDs, or add, modify, and view all production for a specific production area. |
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SF_PA_SCH_SHIFT |
Production Control, Define Production, Production IDs/Schedules, Production by Area Summary Click the Production Detail button and select the Shift Total link. |
View the schedule quantity by shift due for each day of the week. |
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SF_PA_SCH_DT_MAINT |
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View details for a production schedule or production ID. Add production IDs, modify, or view details for all production in a specific production area. Note. You must define at least one production schedule or production ID before you can access this page. |
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SF_PA_SCH_SUM_INQ |
Production Control, Define Production, Review Production Information, Production by Area |
View all production in a specific production area. Note. Define at least one production schedule or production ID. |
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SF_SCH_OUTPUT_LIST |
Production Control, Define Production, Production IDs/Schedules, Production by Area Details Click the Output List button. |
View or add production output information. |
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SF_PRDN_ITEM_SEL |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Production Selection |
Access production, rework, and teardown information for a specific item. View production IDs, production schedules, or a combination of both. Note. Define at least one production ID or production schedule for an item. |
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SF_PRDNID_ITEM_VW |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Production List |
Access production information for a specific production schedule. Use this page to see the status of all production for a production area at the operation level. Note. Define at least one production schedule for an item. |
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SF_PRDNINQ_STATIC |
Production Control, Define Production, Review Production Information, Production for an Item, Production Detail |
Display production, rework, or teardown details associated with any production ID displayed on the Production for an Area/Item inquiry page. |
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SF_PRDN_DATA_DTL |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Operation Detail |
View operation list details. |
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SF_PRDID_ITEM_OUT |
Production Control, Define Production, Review Production Information, Production for an Item, Production Output |
View output information for a specific item. Note. Define at least one production ID or production schedule for an item. |
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SF_PRDNINQ_PRTXT |
Production Control, Define Production, Review Production Information, Production for an Area/Item, Production Text |
View text associated with any production schedule or production ID. |
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SF_PRDN_SELECTION |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Selection |
Define production criteria for the production inquiry. |
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SF_PRDN_MAINT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Inquiry |
View production information for a particular production schedule or production ID. Note. Enter production information on the Production Selection page before accessing this page. |
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SF_PRDN_STAT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Detail Inquiry |
View additional details for selected production. |
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SF_PRDNID_ITEM_VW |
Production Control, Define Production, Review Production Information, Production for an Item, Production Item List |
View a production summary for a selected item. |
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SF_PRDN_OUTPUT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Output |
View output information for production IDs or production schedules. Note. Enter production information on the Production Selection page before accessing this page. |
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SF_PRDN_TEXT_INQ |
Production Control, Define Production, Review Production Information, PID/Schedule, Production Text Inquiry |
View text associated with the selected production. |
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SF_COMP_OUT_SEL |
Production Control, Define Production, Review Production Information, Production Output Mix, Production Selection |
Enter the search criteria for the production schedule whose component and output data that you want to display. Note. Define at least one production schedule or production ID with multiple outputs. |
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SF_COMP_OUT_SUM |
Production Control, Define Production, Review Production Information, Production Output Mix, Prdn Op Summary |
View production operation sequence summary data at a summary level, including task and work center information. Note. Enter search criteria in the Production Output Mix Selection page to see data that appears in this inquiry. |
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SF_COMP_OUT_DTL |
Production Control, Define Production, Review Production Information, Production Output Mix, Prdn Output/Component Details |
View specific production component and output ID data by operation sequence at a detail level. Note. Enter production information on the Production Selection page before accessing this page. |
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SF_TRANSHIST |
Production Control, Define Production, Review Production Information, Production History |
View production transaction history. |
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SF_TXN_HIST_SP |
Production Control, Define Production, Review Production Information, Production History Click the Details button. |
View transaction history details based on the selection criteria such as Completions Detail, Consumption Detail, or Operation Detail. |
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RUN_SFS2007 |
Production Control, Define Production, Reports, Schedule by Area Report, Production Schedule by Area |
View total quantities, by item, produced each day for each repetitive production area. |
See Also
SFS2007 - Production Schedule by Area Report
Access the Production by Area Summary page.
Date Query |
Enter the production due date to add or view production for the appropriate workweek. After you enter a date, the system displays the corresponding day of the week. |
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Click the Fetch button to retrieve the production information, to add a new production schedule or production ID, or to make changes to existing production. |
Due Shift (production due shift) |
The system displays the shift when the production start quantity will be completed. The system also displays the schedule quantity due for each day of the week. |
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Click the Production Detail button to select one of these links:
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Click Insert to add a production quantity for an item in the selected area. Note. Click the Insert Row button to enter a row on this page. To delete a production start or production end quantity, use the Production by Area Details page. |
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Click the Reset Selection button to clear the information that appears in the grid and select a new area or date. |
Due Shift |
Enter a production due shift for the item and scheduled quantity. |
Item |
Enter an item value. You can maintain production quantities for items that are manufactured using either production schedules or IDs. The only restriction is that the item must be defined for the production area selected. Once you save the information, you cannot change the item; you can only delete the schedule. |
Note. When adding an assembly with item status of Hold, you will receive a warning message. The warning message does not prevent you from performing the action. The system also gives you the option to cancel at save time.
Production Quantity
Enter the quantity on the day the week that you want the production to be completed. If you have specified a rate quantity per shift for the area and item, you can view and select that rate by clicking the down arrow in the appropriate day column. For example, the day that you choose for the quantity is the production due date. Whether you can enter a whole number or a decimal may depend on the item's unit of measure and quantity precision combination defined in PeopleSoft Enterprise Inventory. For example, suppose that item ID A0007 has a unit of measure of EA and a natural round, whole number combination. Then you can only enter whole numbers. If you enter an incorrect number format, you receive an error message.
The system automatically calculates the production start date and shift as well as the actual start date and time and actual due date and time once you click the Process button. In addition, when you enter a quantity for a day:
The system adds the quantity on the date corresponding to the day of the week in which the quantity was entered.
The time is set to the last hour of operation for the last work center on the item's routing.
If you're using operation yield, the system calculates the production start quantity based on the production end quantity.
Because production schedules are always backward scheduled, you enter the production end quantity.
You can change the due time at the production detail level.
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Click the Production Detail button next to the Quantity field on the day of the week that you want to change. Click the Detail link to complete the transfer. |
Important! You must click the Process button to save the schedule before you can access the Detail page.
You can change the due time for the scheduled production from the Detail page. Additionally, you can define and maintain multiple production quantities, each with a different due time.
All changes to quantities for a day must be done at the production detail level.
You cannot delete production quantities in the Production by Area Summary page. Navigate to the Production by Area Details page to delete quantities.
If a routing isn't defined for the item and you've entered a quantity for a shift and a day on this page, you must define the production start date and production start shift on the Production by Area Details page. The system automatically changes the due time to the last hour of operation based on the production calendar. The start date and shift automatically changes to the due date and shift. The time automatically changes to the first hour of operation based on the production calendar. You can change the actual start date and time within the production start shift as well as the actual due time within the production due shift.
The system displays production due shift options based on these scenarios:
The system uses the work center calendar for the routing's last operation, if one exists.
If a work center calendar doesn't exist for the routing's last operation's work center, the system uses the production calendar, if one exists.
If a production calendar doesn't exist, the shift for the five-day work week is available.
If you are adding production on the summary page, they are added in the Entered status. Access the Detail page to change the status or add production in the Firmed or Released statuses.
Click the Process button to save the production schedule or production ID. The system then calculates the production start date, time, and shift.
Note. If capacity and material availability are concerns, estimate the production start and production due dates and shifts when you create or maintain production using PeopleSoft Enterprise Manufacturing, and then schedule the production schedule's or production ID's production start and production due dates and shifts using PeopleSoft Enterprise Supply Planning.
The Process button uses Remote Call for three-tier processing. Remote Call is a PeopleCode API function that provides a means of calling a Tuxedo service from a PeopleSoft Enterprise application. A typical use of Remote Call is to run data-intensive, performance-sensitive programs near or on the database server. If you experience a time-out or other error when adding or changing production information, use the Reschedule Production process (SFPCRSCH).
Production Status Change and Effects
If you are changing production information, the production status determines what changes you can make:
Production Status and Action |
System |
If production is in the In Process status and you increase or decrease the order quantity on the Detail page. |
Adjusts the component scheduled quantities to reflect the new order quantity and marks the production as changed so that the Planning Engine reschedules the operations during the next planning run. |
If production is in the Released status and you change production information such as due time or production quantity on the detail page. |
Updates the component list and operation list with the new information. |
If production is in the Firmed status and a routing is specified. |
Recalculates the production start date and production start shift. The actual start date and time and due date and time are also recalculated. |
See Also
Establishing Production Calendars
Completing Operations and Recording Scrap
Managing Inventory by Item Status
Establishing Quantity Precision and Rounding Rules for Items
Enterprise PeopleTools 8.46 PeopleBook: PeopleCode Language Reference
Access the Production by Area Details page.
Production Status Change and Effects
Production Status and Action |
Effect |
Firmed or Released |
The system recalculates the component scheduled quantities taking into account any operation yield. |
In Process and you increase or decrease the production start or production end quantity |
The system adjusts the component scheduled quantities (taking into account any operation yield) to reflect the new schedule quantity and marks the production as changed so that the Planning Engine reschedules the operations during the next planning run. |
You decreased the production quantity and have already issued components |
There might be a surplus of components at the WIP location. |
You changed the production start or production end quantity and the production is released |
The system automatically recalculates the actual start date and time taking into account any operation yield. |
See Also
Defining and Viewing Master Routings
Access the Production Output List page.
Output List Tab
Output Type |
Select either Recycle or Waste by-products. Note. Teardown output items can only be used on teardown production IDs. |
Output Quantity |
Enter the production start quantity and indicate if whether this quantity is per assembly or per order. |
Note. You cannot change or add primary or co-products. However, you can change or add recycle and waste by-products.
Output Detail Tab
Output Schd Qty (output schedule quantity) |
Enter the values for the item being produced. Whether you enter a whole number or a decimal depends on the item's unit of measure and quantity precision combination defined in PeopleSoft Enterprise Inventory. |
BOM and Routing codes |
Values appear and are automatically assigned from the BOM and routing code combination defined for the production area and item combination for regular production. Because BOM and routing combination effectivity dates are defined at the area and item level, the BOM and routing combination appears by default based on the combination in effect on the due date of the schedule. Therefore, you can have multiple BOM and routing combinations for the same area and item combination, and this affects completions. Note. Because production is always backward scheduled using these pages, the production due date is used to check the BOM and routing combination effectivity dates. |
Prdn Start Date (production start date), Prdn Start Shift (production start shift), and Start Time |
These fields indicate the actual date, shift, and time when production should begin, as follows:
The actual due time automatically changes to the last minute of the specified shift using the calendars associated with the last operation. The last minute for the specified shift is based on the work center's calendar for the work center associated with the last operation in the item's routing. If not, the system uses the production calendar. If a production calendar doesn't exist, the system uses the shift for the five-day work week. Change the due time to any valid time that falls within the production due shift specified. If the shift spans multiple dates, the system determines the actual due date based on the production due date, production due shift, and actual due time specified. |
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Click the Process button to save changes to the production schedule. The system calculates the production start date, time, and shift. |
Use the Production History page to track material and labor transactions associated with the WIP as an end item is manufactured on the shop floor. View production transaction history based on a business unit, production ID, or schedule and a date range or see all transactions recorded by a particular user ID. Within PeopleSoft Enterprise Manufacturing, each operation or end item completion transaction is recorded with the date and time stamp as the end item is produced on the shop floor.
You can review previously posted transactions and navigate to the details of each transaction. You can also see where the completed assemblies are routed—either to an inventory storage location or to another production ID.
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Click the Item Search button to access the Item Search link to select a different item. |
Page Name |
Object Name |
Navigation |
Usage |
SF_TRANSHIST |
Production Control, Define Production, Review Production Information, Production History |
View production transaction history. |
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SF_TXN_HIST_SP |
Production Control, Define Production, Review Production Information, Production History Click the Details button. |
View production history details based on the selection criteria. |
Access the Production History page.
The type of production information that appears depends on the selection of inquiry values on the Production History page. You can view production transaction history for:
Completions detail
Component consumption
Operation detail
Selection Criteria Options
There are several ways to view production information using the Production History page. Narrow the selection by entering a From date and time and To date and time range with any of these options. For example, to view a production ID for a specific date range, enter a beginning date and an ending date.
Production ID |
Use to select a specific production ID. When you make this selection, the production area and item ID are unavailable for selection, but the system displays the area and item associated with the production ID. If you're selecting the completions detail for a single production ID, you automatically access the Production History Details page. |
Production Area |
Select all production based on the production area. This includes both production IDs and production schedules for all items. |
Item ID |
Select all production schedules for a particular item in the area specified. |
User ID |
Select production recorded by a specific user. |
Component ID |
View all production that uses this specific component. This field is only available when you select Component Consumption. If you want to view all component consumption usage, leave this field blank. |
All Transactions |
Select this option to view all transactions for the selected criteria. |
Search |
Click to retrieve the transaction history information based on the selection criteria. |
Reschedule selected production IDs or production schedules with a status of Entered, Firmed, Released, or In Process.
Page Name |
Object Name |
Navigation |
Usage |
SF_PRDN_RSCH_REQ |
Production Control, Process Production, Release Production, Request Prdn Status Change |
Reschedule selected production IDs or production schedules. Use this page to reschedule multiple production IDs and production schedules simultaneously. Note. You must have defined at least one production ID or production schedule. |
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SF_PRDN_RELSE_REQ2 |
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Define additional information for production that you want to reschedule. Note. You must have defined at least one production ID or production schedule. |
Access the Reschedule Production page.
Order Statuses |
You can reschedule production with a production status of:
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Start Date Range |
Choose production for all dates, or enter a range of dates. Any production whose operation is due to start within the actual start date range specified is included. |
Access the Reschedule Production - Production Selection page.
Report Request Parameters
Select Production IDs and Select Production Schedules |
Indicate whether you want to reschedule production for a particular production ID or schedule, for a range of production IDs, production schedules, or for all production types by selecting both check boxes. |
Check Subcontracted Operations |
Select to have the system to include production IDs with subcontracted operations. |
Run |
Click to run the Reschedule Production process at user-defined intervals. |